床洗浄機・スイーパー用交換部品 — 1992年からカスタム製造
Moved from standard nitrile rubber to a carbon fibre plate for the machines running the heaviest decks. The rubber plate was sitting close to its torque limit in normal service, which is why the margin disappeared without visible warning.
Set a six-month inspection rather than waiting for failure: check for cracks at the lugs and measure the friction face. A plate worn beyond about 2 mm is due for replacement even if it still drives.
Held one plate per machine type on the shelf. Because the part is cheap relative to a lost cleaning day, the spares stock paid for itself the first time it was used.
Custom bend-resistant corrugated hose for floor scrubbers in a large logistics warehouse
A 100,000-parcel-per-day e-commerce warehouse was replacing scrubber hoses every two months. A three-layer composite hose with a 360° rotating connector extended service life past eight months.
Custom suction blade for floor scrubbers in an international airport
An international airport needed streak-free water pickup on marble terminals and a blade that survives cold winter air conditioning. A double-lip EPDM blade reached 99%+ pickup and three months of service life.
Custom filtration system for a large auto parts factory
A 1,200-employee auto parts plant ran T-series sweepers on concrete floors with metal debris. A three-stage filtration system cut cleaning frequency to every 3-4 days and saved two hours of labour per day.
Heavy-duty side brush for a sweeper working gravel and sand car parks
A parking operator was replacing polypropylene side brushes every three weeks on gravel-surfaced car parks. A denser crimped nylon brush with a revised mounting height held its sweeping width for over four months.
Anti-wrap roller brush for a scrubber working around packaging film
A food processing plant was stopping its ride-on scrubber every shift to cut stretch film and strapping off the roller brush. A grooved roller profile and a revised cleaning routine removed the recurring drive overload.
Brush slip traced to a worn drive flange, not a worn brush
A contract cleaning company replaced brushes three times on one machine without fixing poor cleaning results. The fault was a rounded centre bore in the drive flange, which let the brush slip under load.
Polyurethane deck skirt to stop water trails behind scrubbers
A hospital cleaning team was re-walking floors after scrubbing because water escaped past hardened rubber skirts. Polyurethane skirt sections restored the seal and lasted through chemical washdown.
Send the machine model, the failure mode and your target service life — we propose material and design changes with samples.
見積もりを依頼