Replacement parts for floor scrubbers & sweepers — custom manufacturing since 1992
The brush was checked with the deck lowered onto a wet floor. Under load the brush stalled while the motor kept turning — the classic signature of a slipping flange, which a free-spin inspection will never reveal.
With the brush removed, the centre bore was visibly rounded and the keyway had worn to roughly twice its original width. The nylon flange had been in service long enough to deform, and the brush was moving on the shaft rather than with it.
Fitted a steel flange rather than repeating the nylon part. On a ride-on deck the torque load is high enough that a glass-filled nylon flange becomes a consumable; steel moves the wear point back to the brush, where it belongs.
“We had written off two brushes before anyone looked at the flange. Now it is the first thing our engineers check when a machine cleans badly but still runs.”
Custom bend-resistant corrugated hose for floor scrubbers in a large logistics warehouse
A 100,000-parcel-per-day e-commerce warehouse was replacing scrubber hoses every two months. A three-layer composite hose with a 360° rotating connector extended service life past eight months.
Custom suction blade for floor scrubbers in an international airport
An international airport needed streak-free water pickup on marble terminals and a blade that survives cold winter air conditioning. A double-lip EPDM blade reached 99%+ pickup and three months of service life.
Custom filtration system for a large auto parts factory
A 1,200-employee auto parts plant ran T-series sweepers on concrete floors with metal debris. A three-stage filtration system cut cleaning frequency to every 3-4 days and saved two hours of labour per day.
Heavy-duty side brush for a sweeper working gravel and sand car parks
A parking operator was replacing polypropylene side brushes every three weeks on gravel-surfaced car parks. A denser crimped nylon brush with a revised mounting height held its sweeping width for over four months.
Anti-wrap roller brush for a scrubber working around packaging film
A food processing plant was stopping its ride-on scrubber every shift to cut stretch film and strapping off the roller brush. A grooved roller profile and a revised cleaning routine removed the recurring drive overload.
Polyurethane deck skirt to stop water trails behind scrubbers
A hospital cleaning team was re-walking floors after scrubbing because water escaped past hardened rubber skirts. Polyurethane skirt sections restored the seal and lasted through chemical washdown.
Carbon fibre clutch plate to avoid sudden scrubber downtime
A property services company lost two days of cleaning when a clutch plate failed mid-shift on a high-torque ride-on scrubber. A carbon fibre plate plus a spares policy removed the recurring stoppage.
Send the machine model, the failure mode and your target service life — we propose material and design changes with samples.
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